The Value of E360S Process vs. Smelting
For the capital cost of an average smelter, several dozen E360S processing lines can be built and strategically located, resulting in:
- Dedicated battery capacity
- Better environmental performance
- Higher recycling efficiency
- Additional Job creation
- Less GHG emissions
- Less transport from collections
- Less transport of recovered products
- Less than a year to build from time of commission
Using this approach saves money on transportation of whole batteries and end treatment products, by-products and wastes.
E360S's process is a scalable solution, reducing operational and recycling costs as tons collected and treated rise.
E360S 5000 Mechanical Process vs. Smelting
Pyrometallurgical
Recycling Rate:
Steel Smelter - 28%1
(Steel & Manganese Recovery)
Zinc Smelter - 18%1
Resources Recovered:
- Steel or Zinc
- Slag
- Bag house Dust
Consumes High Levels of Energy
Stack GHG emissions
If steel, zinc and manganese are all recycled pyrometallurgically, the best achievable recycling rate is 44%1.
This would mean multiple treatments of the battery waste, further increasing greenhouse gas emissions, energy consumption and cost.
1 Verified by Les McLean Consulting Inc.
E360S - Mechanical Process
Recycling Rate: 84%*
Resources Recovered:
- Zinc
- Manganese
- Potassium
- Steel
- Paper/Plastic - Not credited in E360S recycling rate.
Minimal GHG emissions from process
No landfilled waste
Low energy consumption
High upcycled recovery
* Audited and verified by CSA Group Guideline - CSA SPE-890-15
Learn more about the Financial Considerations of the E360S 3500.
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Quick Links
For your convenience, here is a summary of important links related to this page.
- ISO 14001 Certification
- E360S Technology
- Additional Benefits
- E360S process vs Smelting
- Financial Considerations
- Future of the Marketplace
Did you know?
Lead-acid batteries are the oldest rechargeable batteries still in use today. In Canada, over 98% of all Lead-acid batteries are recovered for recycling.
Find out more about our technology and how together we are turning waste into a valuable resource.